Heat

Heat Recovery Steam Generator

Caldeira Flamotubular

Characteristics

  • Horizontal or vertical boiler according to process characteristics and plant layout
  • Designed for thermal energy recovery from hot gases generated by industrial processes
  • Customized configuration according to gas flow rate, temperature, pressure, and gas composition
  • Robust construction and high thermal efficiency
  • Reduction of auxiliary fuel consumption through energy recovery
  • Water-tube or fire-tube design according to operational requirements and process parameters
  • Possibility of auxiliary burners using gas, oil, or other fuels
  • Integration with saturated or superheated steam generation systems
  • Application in cogeneration and power generation systems
  • High operational reliability and process safety

Applications

  • Heat recovery from exhaust gases of furnaces, incinerators, and industrial processes
  • Generation of saturated or superheated steam for industrial applications
  • Cogeneration and power generation systems
  • Improvement of industrial plant energy efficiency
  • Thermal integration in industrial processes
  • Energy recovery from industrial waste gases

Main Fuels

Photo of the applied project:

The ICAVI Heat Recovery Steam Generator was developed to maximize the utilization of residual thermal energy contained in hot gases from industrial processes, converting thermal losses into efficient steam generation and/or useful thermal energy for thermal fluid applications, with or without power generation. Each unit is fully customized according to the specific characteristics of each application, including gas flow rate, temperature, gas composition, operating conditions, and plant requirements. With robust engineering, high thermal efficiency, and outstanding operational reliability, the ICAVI Heat Recovery Steam Generator ensures safe operation even under severe process conditions. Its performance directly contributes to increasing the overall plant energy efficiency and significantly reducing operational costs. ICAVI solutions are designed for a wide range of industrial applications, including process heat recovery, steam generation, cogeneration systems, and thermal integration for medium and large-scale industrial plants, maximizing overall energy efficiency.

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Global operations

With a global presence, ICAVI started operations in Brazil and expanded to other countries, delivering over 800 projects in South America, Central America, North America, Europe, and Africa, standing out as a leader in innovative solutions across various sectors.

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